FROM POWERTRAIN TO STRUCTURAL

No casting program is successful without proper gating and cooling design

For Casting Foundries:

Optimized Gating and Cooling Design

Increased Yields, Better Cycle Time

We analyze your part using our Science of CastingTM coupled with advanced simulation capabilities to design the optimal gating and runner configuration for your tool. We deliver to you the CAD files backed by our flow and thermal simulations at one flat fee.

Defect Correction

Increased Yields

Existing programs often have product, process, or tool design short comings that can cause defects and significant scrap. Our defect correction product empowers the team with clear understanding. Armed with this awareness we explore the most effective options to manage these common problems.

New Part Quoting

Reduce Risk From The Start

Part geometry, function and quality expectations strongly affect the success of a casting program. Our up front casting analysis identify the risks associated with gating, venting and areas of shrink porosity. This information provide feedback early in the product design phase that can allow changes that can mitigate these risks upfront.

FEA Stress Simulation

Simulation confirmation of the durability of HPDC dies completes the package that assures a robust die that can meet casting targets with efficient design that assurance of durability.

For OEM

New Casting Analysis

DFM and Risk Mitigation

Part geometry, function and quality expectations strongly affect the success of a casting program. Our up front casting analysis identify the risks associated with gating, venting and areas of shrink porosity. This information provide feedback early in the product design phase that can allow changes that can manage these risks upfront.

Casting Sourcing

We have multiple casting partners across North America including Mexico and Canada who regularly use our CFD services. As such, we can assist OEMs in identifying and selecting optimal casting suppliers based on geographic location, price and capabilities.

As an OEM you benefit from utilizing us to quote your casting programs because you will see the same technical analysis that each caster will receive with the RFQ. This provides a standardized background for all parties to discuss and evaluate projects and pricing.

Existing Casting Programs

Clear Direction to Improvement

When an OEM has an under performing casting program that affects lead times and product quality/costs we can help to identify and correct the issues.

We are able to do in-depth analysis of the cause and options for remediations of defects at the foundry level in order to provide discreet and clear options for correction.

Our defect correction product empowers the team with clear understanding. Armed with this awareness, we explore the most effective options for managing these common problems

What are you looking for? Let’s understand your requirements!

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